Sr. Industrial Manufacturing Engineer - Wire Harnesses

Generac
US - Wisconsin - Waukesha
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  • Job Type: Full time
  • 2 days ago

Job Description

We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.

Key Responsibilities

Advanced Manufacturing & Engineering Execution
Lead the design, development, and industrialization of wire harness systems for production environments.
Project & Program Management
Own end-to-end project execution across engineering and manufacturing phases.
Team Leadership (Technicians & Shop-Floor Support)
Provide direct supervision to harness technicians and lab/build personnel.
Manufacturing Integration & Operational Excellence
Partner closely with production teams to optimize line layout, tooling, and build efficiency.
Technical Expertise
Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.
Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.
Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.

Required Qualifications

Bachelor’s degree in Engineering or Industrial Technology
5 years related experience in the Engineering function within a similar working environment.

Preferred Qualifications

Proven experience supporting production, NPI, and manufacturing ramp-ups
Experience leading technicians or shop-floor teams
Strong understanding of manufacturing processes, assembly methods, and quality systems
Demonstrated project management experience with cross-functional teams
Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production
PMP certification or equivalent program management experience
Lean / Six Sigma (Green Belt or higher)
Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices
Experience with high-voltage or complex electrical systems

Key Competencies

Strong engineering-to-manufacturing integration mindset
Hands-on leadership with shop-floor presence
Execution focus with high accountability
Continuous improvement and Lean thinking
Ability to balance technical depth with operational speed
Strong communication across engineering and operations

Work Environment: Predominantly on-site in manufacturing and engineering environments. High interaction with production floor, labs, and cross-functional teams. Occasional travel to suppliers, validation sites & Production Sites




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