PPS-HPS
US - Texas - Manor
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Build the Next Generation of Advanced Coating Technology
We are seeking an **R\&D Coatings Engineer** to develop and optimize advanced coating technologies used in demanding applications across the **semiconductor and advanced manufacturing industries**.
This is a highly hands-on development role for someone who enjoys **experimenting, troubleshooting, optimizing, and solving complex materials challenges** . The ideal candidate brings experience in **coatings, chemistry, materials, or thermal spray** and is excited to develop solutions rather than simply maintain existing processes.
**What You'll Do:**
* Develop and optimize **coating chemistries and processes** for advanced customer applications.
* Recreate and develop usable coatings for **thermal spray technologies**, including APS and SPS.
* Experiment with different formulations to achieve the required **chemistry, porosity, hardness, durability, and performance**.
* Troubleshoot coating and process issues and continuously optimize formulas and processing conditions.
* Design and execute experiments, process characterization studies, and **Design of Experiments (DOE)** to identify the best solutions.
* Evaluate coatings using appropriate physical and chemical **metrology and characterization techniques**.
* Develop process controls and ensure new processes are capable of being scaled into production.
* Work closely with Engineering and **New Product Introduction (NPI)** teams to transition successful coating technologies into trials and production.
* Research and evaluate new equipment, materials, and technologies for potential production applications.
* Support customer-facing activities, including technical discussions, presentations, and occasional customer visits.
* Document technical findings and help protect intellectual property through technical documentation and invention disclosures.
* Travel internationally as needed to support training, development, and customer/project requirements.
**The Technology**
The coating technologies being developed have applications well beyond semiconductor manufacturing.
The same fundamental coating technology can be used to create **thermal barriers for aircraft engines and other extreme-temperature applications**. This makes experience in semiconductor, aerospace, thermal spray, or advanced materials particularly valuable.
**What We're Looking For**
**Required:**
* **Coatings experience is required.**
* Experience with **chemicals, materials, coatings, thermal spray, or related process development**.
* Strong hands-on problem-solving and troubleshooting abilities.
* Experience with experimentation, process optimization, formulation, or development work.
* Ability to work through trial-and-error and make adjustments based on test results.
* Willingness and ability to travel internationally in **blocks of up to two weeks**.
**Preferred, but not required:**
* Semiconductor industry experience.
* Aerospace or advanced manufacturing experience.
* Experience with APS, SPS, ALD, PVD, or other coating/deposition technologies.
* Robotics or robotics programming experience.
* Experience with 2D drafting or 3D modeling.
* Statistical process control and DOE experience.
* Technical writing, research publication, or patent experience.
* Project management experience.
**Education \& Experience**
We are **flexible on education** for the right candidate.
A Bachelor's degree in **Chemical Engineering, Materials Science, Metallurgy, Mechanical Engineering, Chemistry, Physics, or a related field** is preferred. However, a degree is **not required** if the candidate has strong, directly relevant hands-on experience.
Candidates with **5 years of directly relevant coatings, materials, chemistry, or process development experience** may be considered in place of a degree.
Typically, the position is suited for someone with **4--8 years of directly related engineering, process development, or coatings experience**.
International Candidate Backgrounds
We are particularly interested in candidates with semiconductor or advanced materials experience from major technology markets, including:
* Semiconductor experience is highly relevant due to the strength of the industry and the overlap in coating applications.
* Aerospace, thermal spray, semiconductor, and advanced materials experience may translate well.
* Semiconductor and advanced materials experience is highly relevant.
Why This Opportunity?
* Opportunity to develop new coating formulations rather than simply operate existing processes
* Strong emphasis on **hands-on experience and problem-solving**
* Flexible educational requirements --- **we value what you can do over simply having a degree**
* Willingness to **train and develop the right candidate**
* Flexible schedule
* International exposure and travel opportunities
* Opportunity to work alongside Engineering and NPI teams to take new technology from **development through production**
Position Details
**Position:** R\&D Coatings Engineer
**Experience:** 4--8 years preferred; equivalent hands-on experience considered
**Education:** Flexible based on experience
**Coatings Experience:** **Required**
**Travel:** Up to two-week blocks, approximately 4--8 times per year; more frequent during training/onboarding
**Relocation:** **Support and assistance available**
**Schedule:** Flexible
**Robotics Experience:** Preferred, not required
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